Aseptic grade three-in-one filter washing and drying machine
Date of issue:2020-04-26 Views:597
Introduction
The equipment is composed of stainless steel vertical container, stirring device, sealed sealed shaft end, lifting mechanism, hydraulic cylinder, chassis, heating device, transmission mechanism, filter plate, unloading device, bracket, control system and other components to achieve the integration of electromechanical .
Application range
Pharmaceutical production intermediates and sterile raw materials, biopharmaceuticals, fine chemicals, printing and dyeing industries.
Features
1. Feeding and filtering: realizing solid-liquid separation under vacuum or pressurized state;
2. Filter cake flat material: The reverse rotation of the stirring blade smoothes the cracks on the surface of the filter cake to avoid short circuit of the cleaning solvent along the cracks;
3. Slurry adjustment and cleaning: By rotating the spray ball, the cleaning liquid is evenly sprayed into the container, which can realize internal cleaning and material cleaning. The filter cake and the cleaning liquid are mixed through the stirring of the stirring blades, so that the materials are fully washed;
4. Drying: Under vacuum, the forward rotation of the stirring blade scrapes the filter cake layer by layer. The equipment heating system evenly heats the wet filter cake to accelerate the evaporation of the solvent and fully dry the material;
5. Online sampling: During the drying process, the sampling valve can be used for material sampling and inspection;
6. Side discharge: After the drying is completed, the stirring blade rotates forward, scrapes loose and can push the material to automatically discharge from the discharge port on the side of the equipment, CIP and SIP.
Features
1. The design and assembly of the equipment are strictly in accordance with the requirements of the national GMP and the US FDA, fully comply with the pharmaceutical production process requirements, and the system is stable and reliable;
2. The material of the equipment is strictly controlled. The parts that are in direct contact with the materials are selected from non-toxic and corrosion-resistant SUB8316L materials, PTFE or EPDM sealing materials, and the filter mesh is SU8316L metal sintered mesh to avoid fiber generation;
3. The inner surface of the equipment that is in direct contact with the materials is smooth, smooth, and has no dead corners, which is easy to clean and disinfect:
4. The equipment does not pollute the environment outside the device, and measures such as dust prevention, leakage prevention, heat insulation, and noise prevention are properly taken. Fully-closed working state, motor, reducer, lifting device stainless steel cover protection, jacket return channel and insulation blanket insulation, greatly reducing heat loss and impact on the outside world;
5. Strictly adopt reliable explosion-proof electrical appliances, and be equipped with pulleys to eliminate static electricity and other interlocking functions and safety devices;
6. All pipelines such as materials, solvents, nitrogen, etc. are designed without dead angles and blind pipes. The surface of the equipment is automatically and mechanically finely polished or electrolytically polished. The inner surface of the equipment is Ra≤0.4, the outer surface is Ra≤0.8
7. The mixing shaft and side discharge valve stem are protected by metal bellows;
8. Removable rotating cleaning spray ball for online cleaning;
9. Dry process double-end mechanical seal, nitrogen protection and cooling, online leak detection can be performed;
10. The dust trap can be CIP, and the rotary joint can be used for online leak detection.
Schematic

Technical Parameters
型号
Filter area(m²)
Inner diameter (mm)
Nominal volume (m³)
Filter cake height (mm)
Propeller height(mm)
Motor power(kw)
Net weight(kg)
Total height (mm)
DN325
0.08
325
0.04
100
120
0.37
600
2050
DN400
0.125
400
0.07
120
150
0.55
860
2550
DN500
0.19
500
0.15
140
160
2.2
1500
3000
DN600
0.28
600
0.22
180
200
2.2
1700
3300
DN650
0.3
650
0.28
180
200
2.2
1850
3400
DN800
0.5
800
0.46
200
220
3
2250
3500
DN1000
0.8
1000
0.95
220
250
5.5
3500
3800
DN1200
1
1200
1.2
250
300
7.5
4900
4000
DN1400
1.5
1400
1.9
300
350
11
6500
4500
DN1600
2
1600
2.59
300
350
15
7500
4500
DN1800
2.5
1800
3.2
350
400
15
10000
4700
DN2000
3
2000
4.5
400
450
18.5
11700
5100
DN2300
4
2300
6.4
400
450
22
12800
5200
DN2600
5.3
2600
9
400
450
22
16500
5200


